Automatic Block Production Line

Automatic Block Production Line

Descriptions of Automatic Block Production Line
1. It mainly comprises 6 systems: batching, mixing, molding, transporting, stacking and packaging
2. Batching system: controlled by computer; first input the components data into a computer according to the selected raw materials, then the computer will automatically measure them, after which the batched materials will be delivered to the mixing bin.
3. Mixing system:
1) suitable for materials mixing of diverse concrete products
2) the mixing time, amount of water and discharge time are all controlled by computer; mixed products will be transported to the molding machine by conveyer.
4. Molding system
1) controlled by PLC, hydraulically driven and vibrated
2) computer-controlled replaceable mold to meet needs of various products and materials; capable of charging at low frequency, molding at high frequency.
3) real-time display of associated movements; machine-mounted failure monitoring and auto prompting system, man-machine interaction, remote control.
4) molds of different specifications and types can be optional to meet the users' specific needs, such as concrete wall blocks, multi-hole brick, grass block, floor tiles and water conservancy- related products
5. Finger car system
1) controlled by PLC; the same frequency converter used to control all finger cars, capable of starting at low speed, running at high speed, and automatically slowing down, braking, stopping.
2) responsible for transporting the finished products to the curing chamber for initial curing and removing the cured ones to the lowerator from other chambers.
6. Lowerator and Stacking system
1) the lowerator is responsible for lowering the cured products to the pallet conveyor, who performs the work of transporting them to the stacking yard for stacking.
2) finished products are moved to the yard by forklift, where units are palletized and removed to pallet warehouse after a clean and stumble work performed by the cleaner and pallet turnover unit respectively.
3) the whole line can be manually, semi and full-automatically controlled, capable of a full-automatic production line combining mechanics, electricity, hydraulic as a whole.

A Sketch Map of Automatic Block Production Line

1	cement silo	15	elevator
2	batching plant	16	lowerator
3	screw conveyor	17	distance-saving deliver system
4	cement scale	18	pallet elevator&lowerator
5	mixer	19	pallet bin
6	belt conveyor	20	pallet turnover unit
7	block molding machine	21	pallet bin
8	storage and distributing bin with closed conveyer	22	stacker
9	pallet conveyor	23	finger car
10	block conveyor system	24	hydraulic system
11	cleaner	25	control system
12	pallet supply unit	26	forklift
13	pallet oil immersed device	27	curing yard
14	products conveyor	28	pusher